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Now new: Sensitization test without animal testing

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The European Medical Device Regulation (MDR) defines strict requirements for the approval and placing on the market of medical devices. In addition to detailed chemical characterization, comprehensive proof of biocompatibility is also required.

An employee prepares a cell line for subsequent testing. For animal-free testing for cytotoxicity according to ISO 10993-5 and sensitization according to ISO 10993-10 in conjunction with OECD 442D, mammalian cell lines are used as standard. (Image rights: OMPG / André Kranert)

A material is considered biocompatible if it can be integrated into a biological system - e.g. the human body - without triggering harmful reactions. The requirements for corresponding tests depend on the type, place of use and duration of use of the product in or on the body - for example, whether it is a temporary wound plaster or a permanently implanted cardiac catheter system. These tests are regulated in the DIN EN ISO 10993 series of standards.

A central concern when carrying out these tests is compliance with the so-called 3R principle (Reduce, Refine, Replace). This means that animal testing should be kept to a minimum, improved or ideally replaced altogether.

Typical initial tests for biocompatibility assessment are

  • Cytotoxicity according to DIN EN ISO 10993-5
  • Skin irritation according to DIN EN ISO 10993-23
  • Skin sensitization according to DIN EN ISO 10993-10

The cytotoxicity test is regularly carried out in vitro, i.e. without animal testing. Example: A new coating for surgical instruments is tested to determine whether the substances released have a cell-damaging effect. In the test, extracts of the test material are applied to cultures of tissue cells and incubated for a defined period of time. Both qualitative (e.g. microscopic evaluation) and quantitative methods (e.g. proliferation assays) can be used to subsequently assess the cell-damaging effects.

While conventional methods rely on animal testing for skin irritation testing, the in vitro variant uses reconstructed 3D skin models that imitate the human skin structure. Example: A new adhesive for a medical plaster is tested to determine whether skin irritation occurs. After contact with extracts of the test material, cell vitality is determined by dye uptake and photometric analysis. After a defined contact time, the skin-irritating potential is estimated by means of vitality staining and subsequent photometric quantification of the dye content. 

Testing for skin sensitization - the risk of an allergic reaction after skin contact - was previously often only possible through animal testing. Example: A new polymer mixture for injection systems is tested for its allergenic potential. Three test methods now offer animal-free options for this. The OMPG is now working with the KeratinoSens™ test as one of the three methods; a second test method is in preparation. In the KeratinoSens™ test, the reaction of a genetically modified skin cell line to the extract of a product is tested and quantified using luminescence. The greater the allergenic potential of the extracted substances, the stronger the resulting light signal.

“For us, animal welfare is a clear priority in these tests,” says laboratory manager Dr. Thomas Dauben. "That's why we only offer in vitro test methods and are working tirelessly to establish more and more animal-free procedures. We would be happy to advise you personally on our test methods and work with you to develop the right strategy."

Contact us now without obligation by phone: +49 3672 379 - 450 or by e-mail: biologie@ompg.de.